by TheBigDogg » December 7th, 2009, 12:31 am
I have been readin up on this since the first time I took my XJ wheeling.
I was wondering why i couldn't crawl down steep hills, the trans would shift into 2nd gear and i would have to ride the brakes sometimes, and when it did start to slow down it would shift back down into 1st and throw me forward in my seat.
Well I found a pretty simple fix for this and today I installed a switch to lockout the solenoid controlling 2nd gear, and with the switch flipped, 1st gear is locked in and 2nd is locked out.
Ready?
here we go
[b]I chose a spot for the switch, last weekend I went to one of the local JY and picked up a switch for the fog lights on a 89 XJ, and I am going to put it in the same spot on my XJ[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0470.jpg[/img]
[b]then removed the instrument panel cover, mine only had 2 screws[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0471.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0473.jpg[/img]
[b]Now I have access to where I am mounting my switch[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0474.jpg[/img]
[b][color=#BF0000]You don't have to use this kind of switch, almost any type of switch will work, you only are connecting 2 wires, unless you have one that lights up, and you only have to ground the 3rd wire conector[/color][/b]
[b]The following pics are me getting the switch ready for install[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0475.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0476.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0477.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0478.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0480.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0481.jpg[/img]
[b]Ok now the real fun begins, I stopped myself at this point, I disconnected my battery, just as a safty precaution[/b]
Remove the lower panel to gain access to the Trans Control Unit
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0482.jpg[/img]
[b]Unplug the connector and locate wire #15, it will most likely be [color=#BF80FF]VIOLET[/color][/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0484.jpg[/img]
[b]Now your going to cut the wire, but make sure you leave enough room to work with, remember you will be connection a wire to each end you just cut.[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0485.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0486.jpg[/img]
[b]I used red wire, if I was to do it all over again, I would have found some Violet wire. I used heat shrink to connect the wires together.[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0488.jpg[/img]
[b]Now all you need to do is run the other ends of the wires to the switch, I ran them along the panel, then up under the dash, and out where the switch is going to be located[/b][img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0489.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0491.jpg[/img]
[b]I used the factory connector for the plug that I took off the donor XJ and connected the wires then heat shrinked them[/b][img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0492.jpg[/img]
[b]Then I zip tied the wires together and cleaned up any loose wires, and installed the switch assembly back into the factory location[/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0493.jpg[/img]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/1989%20Jeep%20XJ/IMG_0494.jpg[/img]
[b]I finished puttin everything back together, hooked the battery back up and went for a test ride. First i tried it in 2WD with the trans selector in 1-2. WOOHOO it stays in 1st gear, then I stopped, flipped the switch and it drives normal, then i tried it in 4lo, OMG talk about crawling!!!!
Well I hope this will help some of you if you were ever wondering how take your XJ crawl.
On a easy to hard scale from 1-10, I would rate this a 3, not to many tools, you can use diffrent type of connectors, electrical tape, whatever floats your baot!!![/b]
[img]http://i281.photobucket.com/albums/kk215/thebigdogg49/camo-1.jpg[/img]